Of all the characteristics a
lubricant may possess, the most important is its viscosity. The viscosity of a
fluid and how that fluid reacts to certain variables will determine how well the
fluid can perform the basic functions of a lubricant. What is viscosity? When a
fluid is subjected to external forces, it resists flow due to internal molecular
friction. Viscosity is a measure of that internal friction. Viscosity can be
referred to as the measurement of fluid's resistance to flow.
Viscosity can be viewed in two different ways. The first is a fluid's
tendency to flow as is visually indicated. One can think of this as the time it
takes to watch a fluid pour out of a container. The term used to described this
is "Kinematic Viscosity" and it is expressed in units indicating flow volume
over a period of time. The most commonly used unit of Kinematic Viscosity is the
centistoke (cSt).
A fluid's viscosity can also be indicated by measured resistance. You can
think of this as the energy required to move an object through the fluid. It
takes little energy to stir water with a spoon. However, significantly more
energy is required to stir honey with that same spoon. The term used to describe
this is "Apparent Viscosity" and it is expressed in units knows as centipoise
(cP). There are other ways to refer to a fluid's viscosity. Some of the more
common generic terms are thin, light and low. These terms suggest the fluid
flows readily. Water would be an example of such a fluid. Terms such as thick,
heavy and high suggest the fluid demonstrates a strong resistance to flow. An
example of such a liquid would be honey.
Viscosity is very important because it is directly related to a fluid's
load-carrying ability. The great a fluid's viscosity, the greater the loads that
it can withstand. The viscosity of a fluid must be adequate to separate moving
parts at the operating temperature of the equipment. Knowing that a fluid's
viscosity is directly related to its ability to carry a load, one would think
that the more viscous a fluid is, the better it can lubricate and protect. The
fact is, the use of high viscosity fluid can be just as detrimental as using too
light an oil. If you use too low of a viscosity oil, you get metal-to-metal
contact, poor sealing and increased oil consumption. If you use too high of a
viscosity oil, you get increased fluid friction, reduced energy efficiency, high
operating temperatures, and hard starting - particularly at cold temperatures.
The key is to select a fluid that is not too light and also not too heavy.
Fluids thicken as their temperatures decrease and thin as their temperatures
increase (like candle wax). The extent that they change is indicated by their
viscosity index (VI). A viscosity index number indicates the degree of change in
viscosity of an oil within a given temperature range, currently 40-100°C. An oil
with a high viscosity index, say 160, would look and behave similarly at these
two temperatures. However, a low viscosity index oil, say 90, would be quite
different. It would become very fluid, and thin and pour easily at high
temperatures. Honey will do the same if you heat it up on a stove. This is why
multi-grade oils exist.
Multi-grade oils are concerned with performance at both high and low
temperatures and are designed for use when operating temperatures vary widely.
Somebody driving from Fargo to Dallas in January would want a multi-grade oil in
his crankcase because it allows for equipment operation in changing climates
without the need for changing the oil. A straight SAE 5W oil is suitable for low
temperature applications, but thins readily as the temperature increases. On the
other hand, a straight SAE 30 is suitable for high temperature applications, but
thickens when the temperature decreases. A 5W-30 would thicken and thin less in
temperature extremes and would thus be more suitable to the average motorist
because it remains in a useable viscosity range for a greater ambient
temperature range.
AMSOIL chemical engineers used this basic principle to design the new XL-
7500 5W-20 Motor Oil required by 2001 Ford and Honda vehicles.
Recommended for applications requiring GF-3 and Ford specifications, AMSOIL
XL-7500 5W-20 Motor Oil offers superior engine protection and unsurpassed fuel
economy in engines calling for 5W-20. Its synthetic formulation ensures low
volatility, reducing oil consumption and improving fuel economy throughout its
entire service life of 7500 miles or six months (whichever comes first). In
below-freezing weather, XL-7500 remains fluid and is pumped to sensitive engine
parts easily and quickly, offering protection at the critical moments following
cold engine start-up. In warm weather, XL-7500 5W-20 doesn't thin beyond an SAE
20 grade, so it keeps moving parts separated at high speeds and temperatures.